Beer Filling Machine
Zenith：Your Professional Beer Filling Machine Manufacturer!
Zenith Packaging Machinery is a leading Chinese packaging brand. With over 20 years experience, Zenith Packaging prides itself as a global turnkey packaging solution. Since 2015, Zenith's experienced team has successfully delivered over 100 top-tier production lines nationwide, consistently generating continuous profits for our clients. Among them, there are 30 lines that are over 20000BPH and with high efficiency.Zenith Packaging Machinery is young and full of vitality, standing out from the competition with its excellent quality, rich expertise and better after-sales service.
Why Choose Us
Custom solutions tailored
Zenith specialize in creating efficient and innovative factory layouts tailored to your needs. Our experienced team will work closely with you to maximize productivity, safety, and workflow efficiency. Trust us to transform your factory into a state-of-the-art facility.
Quality assurance
Zenith strictly follows the Chinese national standard GB/T 21903-2008. The production process is ISO9001 certified.
On-site installation service
Zenith offer a comprehensive on-site installation service to ensure a seamless transition of your production line to your premises. Our skilled engineers will handle the setup, connection to your electrical supply, and thorough testing of the line. With our expertise, you can focus on your core business while we take care of the technical details.
Quick response to customer requests
Zenith prioritize minimizing downtime and mitigating losses for our clients. Our expedited spare parts delivery service ensures swift response and prompt shipment of requested parts via trusted partners like DHL. From the moment you request the parts to their speedy dispatch, we prioritize efficiency to reduce any potential impact on your operations.
Advantages of Beer Filling Machine
Customization Options
When purchasing beer filling machine, we work closely with our client to choose the features, production capacity, and specifications that align with your brewery's requirements. This level of customization ensures that the beverage filling machine is a perfect fit for your operation.
Complete Beer Packaging Solutions
We provide comprehensive solutions for the entire beer packaging process. We design, manufacture, and install complete systems that cover the treatment, processing and filling of beer in bottles or cans. This end-to-end approach simplifies the beer filling machine procurement process for breweries.
Highly Efficient Automation
Our beer filling machines are equipped with advanced automation technology. Automation not only increases production efficiency but also reduces labor costs and minimizes the risk of human error.
Increased production efficiency and speed
With the use of beer filling machines, breweries can experience a significant boost in production efficiency and speed. These machines are designed to automate the filling process, eliminating the need for manual labor and reducing human error. By streamlining operations, breweries can achieve higher output levels without compromising on quality.
Improved consistency and quality of beer
Consistency is crucial when it comes to brewing high-quality beer, and beer filling machines play a vital role in achieving this goal. These machines provide accurate measurements, ensuring that each bottle or can receives the same amount of beer with every fill.
Technical parameters of glass bottle beer filling machine
|
Model |
Washing Heads |
Fillingh Heads |
Capping Heads |
Capacity (Based on 500ml) |
Bottle Diameter (mm) |
Bottle Height (mm) |
Dimension(mm) |
Power (KW) |
|
DXGF14/12/5 |
14 |
12 |
5 |
4000 |
50-110 |
186-350 |
2360*1770*2700 |
1.5 |
|
DXGF16/16/5 |
16 |
16 |
5 |
5500 |
50-110 |
186-350 |
2760*2060*2700 |
2.2 |
|
DXGF24/24/8 |
24 |
24 |
8 |
8000 |
50-110 |
186-350 |
2800*2230*2700 |
3.0 |
|
DXGF32/32/8 |
32 |
32 |
8 |
10000 |
50-110 |
186-350 |
3550*2650*2700 |
4.0 |
|
DXGF40/40/10 |
40 |
40 |
10 |
14000 |
50-110 |
186-350 |
4360*3300*2700 |
7.5 |
|
DXGF50/50/15 |
50 |
50 |
15 |
18000 |
50-110 |
186-350 |
4720*3545*2700 |
7.5 |
|
DXGF60/60/15 |
60 |
60 |
15 |
24000 |
50-110 |
186-350 |
5770*5288*2700 |
11.0 |
|
DXGF72/72/18 |
72 |
72 |
18 |
30000 |
50-110 |
186-350 |
6540*4800*2700 |
11.0 |
|
DXGF80/80/22 |
80 |
80 |
22 |
36000 |
50-110 |
186-350 |
7800*6380*2700 |
13.0 |
Technical parameters of canned beer filling machine
|
Model |
Filling Heads |
Seaming Heads |
Capacity (Based on 330ml) |
Filling Level Accuracy (mm) |
Dimension (mm) |
Power (KW) |
|
CGS9/2 |
9 |
2 |
6000 |
±2 |
2855*1780*2350 |
5.0 |
|
CGS20/4 |
20 |
4 |
12000 |
±2 |
3153*1980*2350 |
5.0 |
|
CGS30/6 |
30 |
6 |
18000 |
±2 |
4800*2600*2350 |
7.2 |
|
CGS40/8 |
40 |
8 |
24000 |
±2 |
6500*2600*2350 |
11.0 |
|
CGS60/8 |
60 |
8 |
36000 |
±2 |
6500*2600*2350 |
11.0 |
Types of Beer Filling Machine
Gravity Fillers
Gravity beer fillers are one of the simplest and most cost-effective types of beer filling systems. As the name suggests, gravity is used to fill containers, with beer flowing from a tank into bottles or cans under the influence of gravity. This system is typically less pressurized and involves an open filling mechanism.
Counter Pressure Fillers
Counter pressure fillers are widely used in commercial breweries. This system works by filling bottles or cans under high pressure to maintain the beer's carbonation. Before filling, the container is pre-pressurized with CO2 to prevent oxygen from entering and compromising the beer’s quality. Once pressurized, the beer is dispensed into the container, ensuring that carbonation levels are preserved.
Vacuum Fillers
Vacuum fillers use a vacuum system to draw beer into containers. This method helps minimize oxygen exposure, which is crucial for maintaining the flavor and carbonation of the beer. When the beer is drawn into the container, the air inside the container is replaced by CO2, ensuring that no oxygen is trapped.
Electronic Fillers
Electronic fillers use sensors and electronic controls to measure and dispense beer accurately into each container. These systems can be highly automated and offer precise filling, with minimal variation in the amount of beer dispensed into each bottle or can.
Overflow Fillers
Overflow fillers operate by filling containers until they overflow slightly. The excess beer is then drained away, ensuring that the containers are filled to the exact level. This method guarantees that every bottle or can is filled consistently, with no underfilling.
Piston Fillers
Piston fillers use a piston mechanism to draw a specific amount of beer from a holding tank and dispense it into containers. The piston is a precise mechanism that ensures accurate and consistent filling volumes, even with thicker liquids or more viscous beers.
Key Components of Beer Filling Machines
Rinsers
Rinse containers to eliminate contaminants.
01
Fillers
Fill beer with precision, maintaining consistent levels.
02
Cappers/Sealers
Secure the packaging for freshness.
03
Labeling Units
Add branding and regulatory labels.
04
Conveyor Systems
Move containers through each stage.
05
Working principle of beer filling machine
The working principle of beer-filling machines can be divided into many types according to their filling methods, the most common of which are gravity filling, pressure filling, and vacuum filling transparent methods. While the specifics of how they work vary so much, most modern beer filling machines employ automated control systems and precise liquid levels.
Container preparation: Before filling, the beer filling machine first cleans and sterilizes the bottles or cans, focusing on the hygiene and safety of the containers. This process is usually achieved by spraying or soaking.
Filling: After cleaning, the container is sent to the filling area, and the filling starts after the filling head is tightly connected to the container’s mouth. Factors such as temperature and pressure will affect the filling process, so the filling machine needs to have the ability to adjust these parameters. The filling process should be as short as possible to reduce oxygen infiltration.
Sealing: After the filling is completed, the filling machine needs to be sealed to prevent the beer from being contaminated during transportation and storage. The sealing method can be a screw cap, pressure cap or aluminum foil seal, etc. The specific choice depends on the type of beer and market demand.
Testing: Finally, the filling machine performs quality testing on the filled beer, including liquid level monitoring, sealing inspection, etc., to ensure the product qualification rate.
Packaging and Shipping
The normal package is wrapping shrink film first,after that wooden box(Size: L*W*H). We also can pack it according to customers special request.
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