Labeling Machine
Why Choose Us
Zenith Packaging Machinery is a leading Chinese packaging brand. With over 15 years experience, Zenith Packaging prides itself as a global turnkey packaging solution. Provider based in China, Zenith is strategically positioned to exceed the needs of our valued clients.
Products Sell Well
Our products are sold in Oceania, Middle East, Europe, South America, North America, Africa and other continents.
Quality Assurance
Our company Strictly follows Chinese National GB/T 21903-2008 norms. Manufacturing process is certified by ISO9001.
High Efficiency
Zenith's experienced team has successfully delivered over 100 top-tier production lines China, consistently generating continuous profits for our clients. Among them, there are 30 lines that are over 20000BPH and with high efficiency.
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Our commitment is to respond to your inquiries within 24 hours, ensuring that you receive the information and support you require in a timely manner.
What is Labeling Machine
A labeling machine is a type of machine used to apply labels to packaging or products. In addition to applying labels, some labeling machines are capable of producing them. If you want to know the specifications and prices of Labeling Machine, please contact us!
Advantages of Labeling Machine
Increased Efficiency
When you manually apply pressure-sensitive (PS) labels you'll need to get a label and then peel off its liner. Then, you must properly position the bottle to apply the label correctly. The process can take a while, especially if you have to label hundreds or thousands of bottles.
But with a labeling machine, you simply need to load the rolls of PS labels and the machine will automatically apply the labels. This speeds up the application process to mere seconds per label.
Moreover, applying labels by hand can be physically demanding and tedious, whereas machines don't get tired and can continue working at the same pace for hours on end without any issues.
Reduced Labor Costs
Without a labeling machine, in-house product labeling will require additional manpower. Your existing staff could do it, but that would take them away from their actual duties. You could also have them work overtime to label the products, but then you'd have to pay them extra and run the risk of causing burnout. If you opt to hire additional staff specifically for this task, you'll incur added labor costs.
But with machine handling bulk of the label application work, you can significantly reduce the costs of salaries, benefits, overtime pay, and those related to break times and sick/vacation days. You can also utilize your existing employees for higher-value tasks, such as quality control and supply chain management.
Improved Accuracy
Bottle labeling machines can apply labels more accurately than humans. They can position the bottle exactly the same way each time before applying the label, guaranteeing that every labeled bottle has a tolerance accuracy of +/- 0.3 millimeter. And even as throughput increases, a machine's label placement will still remain constant.
Unlike with manual label application, labeling products using a machine eliminates issues like bubbling or wrinkling of labels, which can affect the label's adherence to the bottle or make the printed information on labels difficult to read. In fact, some label applicators have scanners that check if the barcodes and text on the label are legible.
Labeling machines also often have verification capabilities to ensure the right label goes on every product, avoiding rework and needless returns.
Enhanced Productivity
Labelling machines contribute to enhanced productivity in multiple ways. Firstly, their high-speed labelling capabilities mentioned earlier help save valuable time, enabling manufacturers to focus on other important tasks. Secondly, labelling machines reduce downtime caused by manual errors, leading to uninterrupted production. Additionally, these machines can be integrated into existing production lines, streamlining the labelling process and ensuring smooth product flow. Overall, labelling machines improve productivity and allow businesses to meet growing demands efficiently.
Versatility and Flexibility
Labelling machines offer versatility and flexibility in labelling different types of products and packages. They can handle a wide range of label materials, including paper, film, or foil labels. These machines are also capable of applying labels on various surfaces such as glass, plastic, metal, or cardboard. Additionally, labelling machines can handle different types of labels, including wrap-around, front and back, top and bottom, or tamper-evident labels. This versatility and flexibility enable businesses to label their products in various formats without the need for multiple labelling processes or machines.
Types of Labeling Machine
Semi-Automatic Labeling Machine
Activated by a foot or hand switch, semi-automatic labeling machines are a step above manually operated applicators. A semi-automatic labelling machine is better than the manual one and will usually have a feature of being able to activate by simply using a switch. These are usually quite compact machines, suitable for labelling different types of containers on both sides, front and back. Investing in a semi-automatic labeling machine can pay for itself as it speeds up labeling capabilities to match production output.
Semi-automatic labeling machines, also known as semi-automatic units, are electronically controlled systems that are suitable for labeling a wide range of products and packaging with different types of self-adhesive labels. They are the best solution for labeling small production quantities and batch numbers.
Unlike with fully automatic labeling machines, the labeling process on semi-automatic labeling systems is initiated by an operator. The product is inserted into the machine by hand in just a few steps and labeling is initiated manually. The product is then removed again by hand.
Manual Labeling Machine
A manually operated label applicator is a cost-effective solution for somebody looking to move beyond hand application but doesn't want to spend thousands of dollars on labeling equipment. Manual applicators can apply up to 1000 labels an hour on round bottles from 1.5" to 5" in diameter. Besides their price, another great thing about them is they have low set up time and require minimal training.
This economic manual labeler machine can easily label round bottles or jars, either glass or plastic. It can also be used as a manual can labeling machine. Our manual bottle labeling machine can get through your days of labeling aligning the label onto your round products. A waste take-up creates a clean and efficient workspace that does not slip around on a table.
Automatic Labeling Machine
Rapid expansion may require your operations to bypass manually operated and semi-automatic machines for high volume labeling equipment. An automatic labelling machine is an equipment that is highly automated and useful for high volume projects. Automatic labeler machines are more of an investment, however, they have better packaging consistency and production times. Labeling large amounts with automatic equipment also produces at a lower labor cost per unit than a semi-automatic machine.
Automatic labeling machines can be integrated into just about any packaging line, allowing bottles to be quickly and accurately labeled while traveling down a power conveyor. Finally, custom labeling machines can also be manufactured for unique or unusual labeling projects. Accessories are also available to work with the labeling machine, including coders to print right on the label or even on bottles or other containers.
Flat Labeling Machine
Flat labeling machine is used in top surface labeling of various packaging objects, like a lid, cap, box, cartons, bags and many more, which is used in a wide range of industries such as pharmaceuticals, cosmetics, chemical, food, beverage, pesticides, gifts, agriculture, electronics, etc.
Flat labeling machine is suitable for labeling a wide range of products. One machine can basically achieve all the requirements of flat product labeling, especially for low-volume, variety, and changeable specifications labeling which can largely improve the labeling production efficiency and reduce equipment investment costs.
Side Labeling Machine
The side labeling machine realizes labeling or filming on the side plane and side arc surface of the workpiece, such as cosmetic flat bottles, square boxes, etc.
Sided labeling (one side or two side or more) is often used to mark food packaging, cosmetics and household products, glass and plastic bottles or cartons, etc. with variable data such as MHD, batch no. or ingredients. It doesn't matter whether flat folding boxes, square cartons or oval formats, as are often used for bottles: For sales at the point of sale, the visual impact and therefore the perfect, wrinkle-free fit of the labels is of great importance. Our labeling solutions have the necessary flexibility and are used all over the world across industries.
Corner Labeling Machine
Corner labelling machines are usually used to apply a label to two adjacent surfaces to prevent tampering. Dedicated to the corner labeling of the box, to realize the corner labeling of the flat and side planes of the box, and play a role of anti-disassembly.
It is mainly used for tamper-evident labeling of poker, electronic product packaging boxes, and medicine packaging boxes.
Corner labeling machine meets the industry needs for high-quality information identification of product packaging; it is effective to solve the security issues online in all sectors of the logistics supply chain. Labeling speed is 30 – 60 pieces per minute, labeling accuracy is ±1 mm.
Application of Labeling Machine
Air-Blow Label Applicators
Air-blow label applicators use a vacuum to hold the label in place on the applicator head before application. When the machine detects the product, compressed air is released via a pneumatic solenoid valve, causing the pressure-sensitive adhesive (PSA) to adhere to the product. These applicators are particularly well-suited for delicate or irregularly shaped items.
Tamp Label Applicators
Tamp label applicators use a positive tamping action to press the label onto the product's surface, creating a secure seal. They are particularly effective for labeling rough or uneven surfaces. These applicators are available in various sizes, including tabletop models and manually-operated versions.
Tamp-Blow Label Applicators
Tamp-blow label applicators are another type of non-contact applicator, similar to air-blow applicators. They use vacuum pressure to hold the label before it's applied to the product. A pneumatic cylinder moves the label toward the product, enhancing the accuracy and consistency of label placement. Compressed air is then used to apply the label, ensuring that the labeling head does not touch the product. Tamp-blow applicators are particularly effective for labeling uneven or irregular surfaces.
Wipe-On Label Applicators
Wipe-on label applicators are among the most widely used types. They use a roller mechanism to apply the label onto the product as it moves through the applicator. To prevent label wrinkling, the movement of the product and the label must be precisely synchronized. If the conveyor stops, the applicator should also halt to ensure proper label application. Wipe-on label applicators are effective at providing bubble-free labeling and are more cost-efficient compared to non-contact applicators, as they do not require compressed air.
How to Choose Labeling Machine
Type of Labeling
Determine whether your needs lean towards side labeling, top & bottom labeling, wrap-around labeling, or a specialized solution like corner wrap labeling based on your product and packaging.
Packaging Shape and Size
Choose a label applicator machine based on the shape and size of your packaging (round, flat, square). Evaluate if the machine is capable of handling the surface of the packaging effectively, whether flat or curved.
Labeling Speed and Throughput
How many products are you going to label in one minute or hour? Determine your need for production volume before opting for a machine. This is because different label applicator machines feature different capacities and speeds.
Labeling Accuracy
The best label applicator machine can offer high accuracy of label application. Ask your potential supplier for a video demo of the machine in operation. Verify if the machine can label properly as required.
Automation and Integration
Label applicator machines are available in different degrees of automation. Determine the desired level of automation based on your production scale. Automated machines are often better options if you're looking for a perfect addition to your existing packaging line. Of course, they will cost you more.
Ease of Operation and Maintenance
The purpose of using a machine is to make work easier. Opt for a label applicator machine with a user-friendly control interface. Machine design also matters. Choose a well-designed machine that offers easy access to cleaning and maintenance.
Compatibility with Other Functions
A printing system is essential in the labeling process. It prints product information such as barcodes, use-by dates, batch numbers, and other details onto the labels. Even though most label applicator machines come with a print-and-apply system, it's better to make sure that the selected machine has such functionality.
Future Scalability
Think ahead! Do you need a label applicator machine that can handle your future business growth? If so, go for a scalable machine to meet increased production needs.
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