Milk Filling Machine

Zenith:Your Professional Milk Filling Machine Manufacturer!

 

Zenith Packaging Machinery is a leading Chinese packaging brand. With over 20 years experience, Zenith Packaging prides itself as a global turnkey packaging solution. Since 2015, Zenith's experienced team has successfully delivered over 100 top-tier production lines nationwide, consistently generating continuous profits for our clients. Among them, there are 30 lines that are over 20000BPH and with high efficiency.Zenith Packaging Machinery is young and full of vitality, standing out from the competition with its excellent quality, rich expertise and better after-sales service.

 

 
 

Why Choose Us

Custom solutions tailored

Zenith specialize in creating efficient and innovative factory layouts tailored to your needs. Our experienced team will work closely with you to maximize productivity, safety, and workflow efficiency. Trust us to transform your factory into a state-of-the-art facility.

Quality assurance

Zenith strictly follows the Chinese national standard GB/T 21903-2008. The production process is ISO9001 certified.

 

On-site installation service

Zenith offer a comprehensive on-site installation service to ensure a seamless transition of your production line to your premises. Our skilled engineers will handle the setup, connection to your electrical supply, and thorough testing of the line. With our expertise, you can focus on your core business while we take care of the technical details.

 

Quick response to customer requests

Zenith prioritize minimizing downtime and mitigating losses for our clients. Our expedited spare parts delivery service ensures swift response and prompt shipment of requested parts via trusted partners like DHL. From the moment you request the parts to their speedy dispatch, we prioritize efficiency to reduce any potential impact on your operations.

 

Advantages of Milk Filling Machine

 
Chilled-chain Milk Filling Machine

Superior materials
The parts of the milk filling machine that come into contact with milk, such as pipes and product tanks, are made of SUS316L stainless steel, which is corrosion-resistant and hygienic, making it an ideal choice for maintaining milk purity.

 

Maintains product integrity
The milk filling machines are capable of handling milk in a controlled and gentle manner. This helps in eliminating agitation. Thus, preserving the milk integrity. It means that the milk’s nutritional value, flavor, and freshness are maintained for the consumers.

Hygienic filling
The milk filling machine uses high-quality materials and thorough polishing technology to further improve the cleanliness and hygiene of the milk filling process. By minimizing surface roughness, the risk of bacterial adhesion and product accumulation is greatly reduced, ensuring that the milk is not adulterated with other impurities and ensuring superior quality.

 

Advanced technology
Our cold chain milk filling adopts advanced milk filling machine technology. The intelligent operating system can not only accurately control the filling volume within 0.03ml, but also ensure that the milk products packaged in PET bottles and glass bottles maintain freshness, quality and nutritional value. The operation is simple and easy to understand, and the maintenance cost is low.

Flavoured Milk Filling Machine

 

Application of Milk Filling Machine

 

 

Food Industry

We can use milk filling machine to package several types of milk into various types of containers. They make it efficient to package products such as flavored milk or just plain milk into containers such as bottles and cans.

 

Pharmaceutical Industry

Pharmaceutical industries manufacture milk products that are enhanced with vitamins and other ingredients for our bodies. They heavily rely on milk fillers to package such products in various custom-designed containers.

 

Dairy Industry

Although we can classify this under the food industry, it mainly deals with dairy products that come from milk. They can package products such as yogurt or milk cream in containers such as pouches using milk filling machines.

 

 

Technical Parameters

 

Model

MCGF18-18-12

MCGF24-24-20

MCGF32-32-24

MCGF40-40-32

Washing/Filling/Sealing heads

18-18-12

24-24-20

32-32-24

40-40-32

Capacity: BPH (500ml bottle )

4000-6000

6000-8000

8000-12000

12000-16000

Bottle shape

Round & Square & Special shaped bottle

Bottle size

Diameter:50-115mm ; Height:100-340mm

Sealing type

Aluminum Foil Sealing

Cap type

PET screw cap

Filling precision

≤±5mm

Power (KW)

3.5

4.5

5.2

6.6

Overall size (mm)

2800*2150*2300

3100*2450*2300

3800*2800*2500

4100*3000*2500

Weight (KG)

3000

4000

5000

6000

 

Components of Milk Filling Machine

 

Monitoring System
A monitoring system in a milk filling machine allows the operator to see complete machine operations. Monitoring system also helps in setting the filling parameters of machine like pressure, volume, conveyor speed and etc. Also, in case of any abnormality or unusual activity this monit oring system displays the fault and also identifies the affected area.

 

Feed Hopper
Feeding hopper or containers are the regions where the milk is filled that is to be packaged. These containers sometimes carry raw milk that is flavored, pasteurized or mixed is further containers and us prepared as final packaging product. There is also a small hopper ahead of small milk filling machines which are used for low production setups.

 

Sensors
Sensors are the main security concerns that are built-in in a milk filling machine. These sensors are used for identification of bottles or containers that whether they are placed exactly under filling head or not. After confirming the presence by these sensors, the system allows the filling head to release milk product present in the hopper or feeding area.

 

Filling Head
Filling heads are the one from where the milk product is released into the bottles or conveyors. These filling heads are made up of stainless steel that never allows as contamination or rusting. Filling heads are also easy to remove and clean and are available in different opening sizes depending upon the packaging product.

 

Mechanical Drive System
A mechanical drive systems is the main mechanism controller that includes all motors, actuators and gears. This mechanical system ensures proper movement of all these mechanical parts during operation and helps in smooth productivity. Also the milk released in bottles is maintained by these mechanical drivers to ensure unique packaging process.

 

Conveyor
Packaging bottles, containers and jars are moved through all the stages of a milk filling machine by the conveying system. This conveying system includes both loading and offloading side conveyors. Human security is also ensured when products are moved on these conveyors and come out as finished goods. Synchronization among systems can also be managed by using an efficient conveying system.

 

Controlling System
Controlling system is actually a whole panel or box carrying relays, circuits and programmable controllers that are responsible for milk filling machines operation. This controlling system is sometimes present at the start of machine or at the back. Machines emergency switches are also incorporated in this controlling system.

 

 

 

Working Principle of a Milk Filling Machine

 

Although it has a complex structure, a milk filling machine operates in a simple manner. Below are the common ways a milk filler works:

01/

Before the operation, the machine’s hoppers and containers are cleaned thoroughly. This step helps in preventing contamination.

02/

After the containers such as jars, cans, and bottles are cleaned, they are manually put on the machine’s conveyor. The conveyor will transfer them under the filling nozzle.

03/

Once the machine detected the containers using its sensors, the machine will automatically start the milk outflow process. Then, the filling nozzle valves will open and allows milk continuous flow.

04/

If the bottles are all filled will milk products, the machine will automatically stops the flow.

05/

After accurately filling all the containers, they are transferred by the machine for further processing such as capping, labeling, or coding.

06/

The conveyor will move all the finished products to the end processing.

 

 

Packaging and Shipping

 

The normal package is wrapping shrink film first,after that wooden box(Size: L*W*H). We also can pack it according to customers special request.

 

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Our Certificates

 

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FAQ

 

Q: Do you have any guarantee for the product quality?

A: Yes, we have a sound quality control system and ensure that each product undergoes strict inspection to ensure that the product quality meets our standards and customer requirements. If customers find quality problems after receiving the products, we will promptly handle and compensate.

Q: What is your general delivery time?

A: The delivery time will vary according to the specific order requirements. We will do our best to ensure that the order can be delivered on time, and communicate the expected delivery time with the customer immediately after order confirmation.

Q: Can you provide customized services if I have specific needs?

A: Yes, we can provide customized services. We will formulate corresponding plans based on the customer's needs to meet their special requirements.

Q: What is a milk filling machine?

A: A milk filling machine is a device used in the dairy industry to fill containers with milk in a precise, efficient, and hygienic manner.

Q: What are the different types of milk filling machines?

A: There are several types, including volumetric filling machines, overflow filling machines, and piston filling machines.

Q: Why is automation important in milk filling machines?

A: Automation enhances accuracy, efficiency, and hygiene in milk filling. It also reduces labor costs.

Q: How are milk filling machines maintained?

A: Regular cleaning and servicing, along with timely replacement of parts, ensure the smooth operation and longevity of milk filling machines.

Q: What Are The Differences Between Semi-Automatic And Fully Automatic Milk Filling Machines?

A: A working process of a semi-automatic milk filling machine has an involvement of both human and machine. The products are placed by the operator and the machine releases specific amount of milk product into it. Finally the operator is there for taking it out of the system.
Whereas the fully automatic milk filling machines complete relies on machines process. All the filling, packaging and labeling processes are carried out of machine in an efficient manner.

Find professional milk filling machine manufacturers and suppliers in China here! Please rest assured to buy customized milk filling machine made in China here from our factory. For price consultation, contact us.Flavoured Milk Filling Machine, Chilled chain Milk Filling Machine, Milk Filling Machine

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